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Latin Translation:
Seize the Wood - Turn the Wood |
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My process when using a stopper with a
smooth tenon.
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Mount a turning blank in a
jaw chuck, round and shape the bottom, drill a 3/8” hole 5/8" deep to allow
for glue room. I cut a small
indentation on the bottom so when the stainless steel base is inserted,
it nestles into the wood rather than butting flat, creating a more custom fit.
This also provides an additional surface for the adhesive and
eliminates a glue line showing.
*note: this is step one for the threaded
stoppers as well. |
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Bring up the tailstock
(not shown) and tighten just enough to hold the wood while you turn your design.
At this point I would lightly sand the complete stopper.
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Take the design to where you are comfortable
parting off. The top detail in the design pictured,
allows you to finish the complete shape so when you part off, you need
only sand a tiny nub on the very top. |
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Glue the stainless steel stopper base into the
wood with either an epoxy or Tite Bond III. Many turners use
the Tite Bond with great success. Don't use CA glue as it
will break down in time especially with temperature changes if the owner
puts it in the fridge. |
My process when using the threaded tenon
stoppers.
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To make a mandrel or jig, simply turn a piece of scrap
wood with a step for the jaw chuck, reverse chuck then turn the top
portion. Drill a 23/64" or 9mm hole through the center and insert a 3/8” x 16 tpi
lag or carriage bolt, with a few drops of glue, until it protrudes 1/2" on
the front. There is no limit to the design or shape of this mandrel,
since it is wood, you can reshape it as you like. The bolts
are available at any hardware store, Home Depot or Lowes.
This picture shows how one woodturner
shaped the top of the mandrel to the exact size of the stainless steel
stopper so he can see exactly what it will look like when
finished.
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**Note: Follow the first step for the smooth stoppers as shown above
except you
would drill a 23/64” hole which is the inside diameter of the threads.
Remove the turning blank and insert the mandrel. This picture
shows the bottom of the mandrel with the step for the jaws.
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Thread your turning blank
onto the bolt. There is no need to tap, the wood will thread
itself and be nice and tight, although tapping wouldn't hurt. |
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As I
mentioned, the design of the waste block is not crucial except that it
leaves tool room and you have a flat surface for the turning blank to
seat. If the top is slightly concave, the
blank will seat better. Now proceed to turn your stopper design.
There are mandrels on the market that
will work with my stainless steel stoppers. Just check that
they are compatible with a 3/8" thread. |
| A note on stopper designs: you do not have to
limit yourself when using my shorter-profile stoppers. The
design possibilities are endless, for example, the flat ones on the
glass designs page done by Nancy Brooks. You do not have to
form the design to have a transition up from the stopper, you can make
it wider than the neck of the bottle as Ed Kelle did with his.
Sometimes that looks nicer as a design on top of the bottle rather than
an extension of the stopper. As I've said, the stopper base
is strictly utilitarian meant to SEAL the opened bottle of wine, not to
be part of your creative turning. |
Go to the
Bottle Stopper
Designs page to see a wide variety of imaginative
designs. |
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