Latin Translation:

Seize the Wood - Turn the Wood



My process when using a stopper with a smooth tenon.


 

 Mount a turning blank in a jaw chuck, round and shape the bottom, drill a 3/8” hole 5/8" deep to allow for glue room.  I cut a small indentation on the bottom so when the stainless steel base is inserted, it nestles into the wood rather than butting flat, creating a more custom fit.  This also provides an additional surface for the adhesive and eliminates a glue line showing.

*note:  this is step one for the threaded stoppers as well.




Bring up the tailstock (not shown) and tighten just enough to hold the wood while you turn your design.  At this point I would lightly sand the complete stopper.

 

 

Take the design to where you are comfortable parting off.   The top detail in the design  pictured, allows you to finish the complete shape so when you part off, you need only sand a tiny nub on the very top. 

 

 

Glue the stainless steel stopper base into the wood with either an epoxy or Tite Bond III.   Many turners use the Tite Bond with great success.   Don't use CA glue as it will break down in time especially with temperature changes if the owner puts it in the fridge.

 



My process when using the threaded tenon stoppers.



 

To make a mandrel or jig, simply turn a piece of scrap wood with a step for the jaw chuck, reverse chuck then turn the top portion.   Drill a 23/64" or 9mm hole through the center and insert a 3/8” x 16 tpi lag or carriage bolt, with a few drops of glue, until it protrudes 1/2" on the front.   There is no limit to the design  or shape of this mandrel, since it  is wood, you can reshape it as you like.  The bolts are available at any hardware store, Home Depot or Lowes.

This picture shows how one woodturner shaped the top of the mandrel to the exact size of the stainless steel stopper so he can see exactly what it  will look like when finished.   




 



 

**Note: Follow the first step for the smooth stoppers as shown above  except you would drill a 23/64” hole which is the inside diameter of the threads. Remove the turning blank and insert the mandrel.  This picture shows the bottom of the mandrel with the step for the jaws. 





 

Thread your turning blank onto the bolt.   There is no need to tap, the wood will thread itself and be nice and tight, although tapping wouldn't hurt.  



As I mentioned, the design of the waste block is not crucial except that it leaves tool room and you have a flat surface for the turning blank to seat.  If the top is slightly concave, the blank will seat better.  Now proceed to turn your stopper design.

There are mandrels on the market that will work with my stainless steel stoppers.   Just check that they are compatible with a 3/8" thread. 

A note on stopper designs:  you do not have to limit yourself when using my shorter-profile stoppers.   The design possibilities are endless, for example, the flat ones on the glass designs page done by Nancy Brooks.   You do not have to form the design to have a transition up from the stopper, you can make it wider than the neck of the bottle as Ed Kelle did with his.   Sometimes that looks nicer as a design on top of the bottle rather than an extension of the stopper.   As I've said, the stopper base is strictly utilitarian meant to SEAL the opened bottle of wine, not to be part of your creative turning.

  Go to the Bottle Stopper Designs page to see a wide variety of imaginative designs.

 



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